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Rockfall Protection - Pustynnoye Mine 2024

The DELTAX® mesh being placed and secured, anchors and bottom rope visible

Rockfall Protection - Pustynnoye Mine 2024

Transport berm in the open-pit mine with protective posts along the slope

Rockfall Protection - Pustynnoye Mine 2024

The client’s drilling machine in operation during anchor installation on the steep rock face

Rockfall Protection - Pustynnoye Mine 2024

Wide view of the mine with transport roads and haul trucks in operation

Rockfall Protection - Pustynnoye Mine 2024

View of the berm after installation, safe passage for mine operations

Rockfall Protection - Pustynnoye Mine 2024

Steep quarry slope with visible geological layers and instabilities

Rockfall Protection - Pustynnoye Mine 2024

Measurement of rock block behind the mesh after rockfall event

 

Systems

Special Solutions

 

Year of installation

2024

Situation

The mining company Altynalmas requested Geobrugg’s support to protect a transport berm in their open-pit mine. Rockfalls from a 100-meter slope posed a serious risk to the entire operation. The following challenges were identified:

  • Berms filled with blasted rock mass from overlying horizons

  • Bulges on the slope with risk of detachment

  • Complex geological structure with a syncline and potential failures such as wedge breaks and backward toppling

Additionally, the client struggled to find a contractor to install rock nails in the remote location. Geobrugg was therefore asked to propose a protection system that could be installed with the client’s own workforce and machinery.

Description

Geobrugg experts assessed the hazardous zones and evaluated different protection options, including the active stabilization system TECCO®, a GBE rockfall barrier, and a drape system with DELTAX® 80/3 mesh. Since there was not enough space to install a barrier and the TECCO® solution would have been too costly for the 100-meter slope—which was not yet in its final contour—the drape system was selected as the most suitable option.

The system was modified with a bottom rope fixed by anchors, as there was no trench or space available to catch falling rocks. Although this increased the load on the system, it was considered the best solution for the road's limited operational period. Geobrugg also advised the mine on drilling and installing anchors using the blasting machine.

A few days after installation, a rockfall of 53 m³ (140 tons, maximum block size 1.45 m) occurred, affecting around 20 meters of the road. The system successfully contained the mass, allowing operations to continue. Thanks to its durability, the DELTAX® 80/3 mesh was later dismantled and reused in another section of the mine, with some parts repurposed for a barrier developed by the mine itself.

Country/Region

Kazakhstan

Customer

Protected object

Road, Mine / Quarry

Corrosion protection

GEOBRUGG SUPERCOATING

Your local contact

René Müller
   

René Müller

Country Manager Western Switzerland

Natural Hazards
Hydraulic Engineering
Mining / Tunnels
Monitoring
Geobrugg AG,Industriestrasse 21,5200 Brugg / Switzerland Country Manager Western Switzerland

E-Mail

Olivia Sartorius
   

Olivia Sartorius

Project Manager Sales Eastern and Central Switzerland

Natural Hazards
Hydraulic Engineering
Mining / Tunnels
Monitoring
Geobrugg AG Project Manager Sales Eastern and Central Switzerland

E-Mail

Isacco Toffoletto
   

Isacco Toffoletto

Country Manager Southern Switzerland

Natural Hazards
Hydraulic Engineering
Mining / Tunnels
Monitoring
Geobrugg AG Ticino,Via Brusada 5,6933 Muzzano / Switzerland Country Manager Southern Switzerland

E-Mail